Terrazzo vs. Polished Concrete

Terrazzo vs. Polished Concrete


Provided by: National Terrazzo & Mosaic Association (NTMA)

Written by: Peter J. Arsenault, FAIA

Commercial buildings often require floors that are durable enough to handle a lot of foot traffic, look good and appealing over time, are easy to maintain and clean, plus fit into the project budget. Among the choices, polished concrete floors and epoxy-based terrazzo flooring are often considered. How to decide? First, it’s important to understand the nature of each of these flooring options.

Museum of Science & Industry

Epoxy Terrazzo in the Museum of Science & Industry – Chicago

 

Polished concrete: is simply a concrete floor slab (new or existing) that has been finished using heavy-duty concrete grinding machines to create a desired level of smoothness and gloss on the surface. It is also possible to add stains to the concrete and thus change the color of the concrete to suit project needs, although the color choices are limited. It is also common to add a sealer over the top of the concrete floor both to protect the surface but also to control slip resistance when walking.

 

Terrazzo: consists of natural aggregate stone pieces including marble, quartz, granite, mother-of-pearl and/or recycled glass, porcelain, and mirror chips. The selected aggregate is mixed with cement or epoxy, placed in the field, and polished to produce a smooth, uniformly textured surface. The color of terrazzo can be selected from a wide range of aggregate size and color that produces the final color. Terrazzo commonly requires a sealer but can be finished to a level of smoothness and gloss as desired.

Museum of Science & Industry

Epoxy Terrazzo in the Museum of Science & Industry

Terrazzo against concrete

Terrazzo against concrete

Durability: Concrete is generally regarded as a durable material with a strength that can be calculated and specified to suit different project needs. However, the curing process creates shrinking of the concrete which leads to cracking of the floor slab. In some cases, those cracks are small and barely visible, but in many other cases, they are quite noticeable. That means the concrete is subject to damage or breaking up along the cracks if not promptly addressed and filled. The sealer on a concrete floor may also show traffic patterns and need to be re-applied regularly. In general, polished concrete does not age well, especially when coatings discolor and the concrete cracks.

Terrazzo, on the other hand, is a proven material that has been shown to endure and perform for more than 100 years in a building. Epoxy-based terrazzo doesn’t shrink and crack the way concrete does. When two colors are poured next to each other, a piece of paper won’t fit between them. Terrazzo continues to look good even as it ages since it is composed of inherently strong and stable aggregates and epoxies. This makes it capable of standing up to the harshest of foot traffic and other building conditions.

Appearance:

Polished concrete can have an acceptable appearance in locations where the floor is more utilitarian rather than aesthetic. As such, polished concrete is often a flooring choice for big-box retailers, grocers, warehouses, gyms, and other large spaces requiring basic low-maintenance floors. However, for locations where the appearance is of primary importance, such as office buildings, schools, colleges, hospitals, higher end retail, hotels, and residences, terrazzo offers many superior appearance and design advantages compared to polished concrete. The most striking characteristic is that terrazzo is seamless and requires no joints, even when pouring floors on the order of 50,000-square-feet or more (although building expansion joints do have to be retained where required) In terms of color, it is possible to pick virtually any color from a paint color fan offering dramatically more choice compared with polished concrete. Further, the aggregate sizes can range from size zero aggregate, simulating a smooth concrete floor, up to a traditional terrazzo which highlights larger aggregate. Design teams that see the options in appearance very often end up incorporating terrazzo instead of polished concrete.

Maintenance:

Polished concrete is fairly easy to maintain, but it may require waxing and polishing to retain its appearance. Further, if the surface is compromised, it’s relatively easy to restore. Terrazzo is also a very easy to maintain flooring. Conventional cleaning and mopping practices are typically all that are needed with occasional spray buffing. While the durability of terrazzo makes the need for repairs unlikely, it can nonetheless be very easily repaired if damaged.

Cost:

Polished concrete is often seen as a lower-cost substitute for terrazzo but designers and building owners often underestimate the amount of cracking and inconsistency in appearance. While the rough casualness of polished concrete is part of its appeal on the right project, it’s much less acceptable in higher-budget designs. Frank Klemaske is the Executive Vice-President of business development and sales at T.B. Penick and Sons, Inc., in San Diego, CA. His company, founded in 1905, is ranked the number one decorative concrete contractor in the country by Concrete Construction magazine. He notes that the cost of terrazzo is higher than polished concrete, but when the pros and cons of each system are considered, he says that high-end clients are persuaded to switch. “We explain to them that someone who spends a million dollars on a condo doesn’t want to see a 1/8-inch or a 1/4-inch crack in the lobby,” Mr. Klemaske said. “In a warehouse, okay; class A, no way.”

Overall, polished concrete can be an acceptable choice for some buildings. However, for class-A buildings, major institutions, or buildings with high traffic, such as an airport or a lobby where terrazzo could be in the running, Mr. Klemaske concludes that “95 percent of the time, expectations won’t be met with polished concrete. Expectations are too high.” Terrazzo has been repeatedly shown to meet those higher expectations.

stained concrete

Stained concrete

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